Why firearms took centuries to improve

Metallurgy, chemistry and ammunition: why the arquebus took centuries to evolve, from 1521 to the 19th-century metallic cartridge

English · Original discussion in Spanish · Published

The arquebus's long stagnation: metallurgy, chemistry and ammunition

In 1521, the chronicles of the French commander Monluc record a skirmish at Fuenterrabía: his crossbowmen could not pierce the Spanish armour, while the enemy arquebusiers carried 40 bullets and powder. The crossbowmen had barely 10 bolts. The lesson: the problem was not the rate of fire (a bow shoots more arrows per minute), but the capacity to carry ammunition and peine power. That paradox – slow but lethal weapons – persisted for almost four centuries.

The metallurgical and chemical bottleneck

Until the late 19th century, handheld firearms were muzzle-loaders. Each shot required two minutes of reloading: cleaning, measuring powder, inserting the bullet. Metallurgy could not produce barrels able to withstand higher pressures; iron ones burst and bronze ones were extremely expensive and heavy. Black powder, moreover, generated less pressure than the smokeless powder that would come later. Without reliable barrels or powerful propellants, there was no room for innovation.

The shape of the bullet also held back development. A sphere is easy to manufacture but very un-aerodynamic; modern bullets require manufacturing precision that did not exist. Internal rifling – which improves range and accuracy – was not viable until homogeneous steels were mastered.

The silent revolution of the metallic cartridge

The real leap came not from the weapon but from the ammunition. Paper cartridges were already used in the Napoleonic wars, but still required muzzle-loading. The metallic cartridge – a small disposable percussion musket – appeared in the mid-19th century. Once standardised, everything else trinc: repeating firearms, revolvers, bolt-action rifles. The Dutch had already taken the step around 1630 with interchangeable parts and minimal tolerances, but mass production and modern chemistry (guncotton, smokeless powder) were the trigger.

A final irony is pointed out by one fact: with guncotton, the battlefield was clear after the first volleys. You could see the result. And there were far more deaths. But that is another story.

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Summary of a discussion on Burbuja.info - Foro de economía, actualidad y política., translated from Spanish and reviewed before publication. Read the full discussion (14 replies).

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